Digital twins

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Digital twins represent components, machines, or complete production processes that are modeled with the help of digital tools. A digital twin is the image of the physical asset in the real factory and allows it to be simulated, controlled, and improved. It usually depicts various aspects and combines simulation models and real measurement data.

In this way, new types of components, production sequences, and technical processes can be clearly visualized and thus better understood and automatically tested and optimized virtually - without intervening in reality.

Digital twins and simulations now play a major role in the entire life cycle of products and technical processes, as they not only improve development and production processes through forecasts but also contribute to transparency and increased performance in the real operation of systems or plants. They ensure reliable processes in development, commissioning, and operation and serve to optimize and increase quality and efficiency.

Fields of research:

  • Simulation of materials and components
  • Simulation of processes and process chains in production
  • Simulation of machines and systems throughout their entire life cycle
  • Modelling and simulation methods for efficient and complete system characterization
  • Optimization of product properties through simulation methods

Project examples

Field of Research Digital Twin Fraunhofer HHI

Including expertise in digital twins of environments, objects and infrastructures, e.g. for Industry 4.0 (automated monitoring and process modeling in manufacturing / augmented reality-supported assistance systems in assembly and production).
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Franconian cooperation project  "For5G": Cherry trees are digitally doubled with Fraunhofer IIS

As part of the "For5G" project, a practical 5G application is being developed for cherry cultivation. At the heart of the project, which is based in Franconian Switzerland, is the creation and analysis of a "digital twin" of fruit trees.
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UHF and SHF RFID technology @ Fraunhofer IMS

UHF and SHF RFID technologies - especially with integrated sensors - provide an excellent basis for recording physical, chemical, biological and medical parameters.
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Tool management @ Fraunhofer IMS

Use of high-frequency RFID technology in cloud-based technology management for autonomous process optimization using intelligent tools.
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